Case Study: Steelbro

Side Loader System

Overview

Steelbro, a leader in side loader trailer trucks, required a smarter, safer, and more autonomous solution to streamline container handling operations. Traditionally, container transfer demanded multiple machines such as cranes or forklifts. Steelbro aimed to modernise this process by eliminating additional equipment, cutting down operational costs, and improving safety.

Telemation partnered with Steelbro to deliver a bespoke remote control automation system for their side loader units—improving operational efficiency, safety, and full operator autonomy.

The Challenge

Container loading and unloading often take place in narrow, high-traffic areas. Operators needed greater visibility, control, and system responsiveness without relying on external machinery. Moreover, Steelbro needed:

✅ Enhanced operator safety with remote operation

✅ Live diagnostics and system health monitoring

✅ CAN-Bus integration for better engine and equipment management

✅ A robust control system with emergency shutdown features

The Solution

Telemation developed a fully customised Side Loader Control System, integrated with:

Core Components:

  • Controller Unit: Gathers real-time data from sensors and monitors pressure, temperature, and overall system health.

  • Twin Receivers: Installed on the front and rear lifting legs, directly linked to hydraulic control valves.

  • Custom Transmitter Unit: Designed with intuitive feedback for operator clarity, allowing full control from a safe distance.

  • CAN-Bus Communication Protocol: Enables secure and efficient communication across all system modules, including direct integration with engine functions (crank, run, idle-up).

Key Features & Benefits

Advanced System Monitoring

  • Real-time diagnostics for pressure, temperature, and connectivity
  • CAN-Bus based health monitoring of all active components

Remote Control Efficiency

  • Operators manage all loader functions remotely with maximum visibility
  • Integrated emergency-stop (E-Stop) feature for instant system shutdown

Built-in Safety Interlocks – Automated shutdowns if:

  • Receiver connection is compromised
  • Engine pressure drops below threshold
  • E-stop is triggered on machine or controller

Results

  • Reduced dependency on secondary machinery
  • Faster, safer container transfers
  • Increased uptime with proactive diagnostics
  • Safer operations in tight workspaces

Conclusion

This project with Steelbro exemplifies Telemation’s ability to engineer total control systems that are safe, efficient, and future-ready. Our bespoke solution delivered improved productivity and safety to Steelbro’s fleet of side loaders, supporting their mission to provide smarter, autonomous lifting operations.

📩 Looking to automate your transport equipment with remote control and diagnostics? Contact our engineering team to discuss a solution tailored to your operations.