Mining Industry Automation
Screening and Conveyor Automation for Mining
Maximise Throughput. Enhance Safety. Unlock Continuous Operation.
In the mining industry, screening and conveyor systems are the lifelines of any efficient material processing operation. They play a critical role in the classification, sorting, and transportation of raw materials like iron ore, coal, lithium, and aggregates.
At Telemation, we engineer automated screening and conveyor control systems that optimise operational throughput, minimise wear and downtime, and ensure compliance with safety standards. Our mining automation solutions provide intelligent, real-time control and diagnostics, empowering operators with accurate system feedback and remote accessibility.
Why Automate Screening and Conveying Systems?
Mining operations often rely on extensive conveyor belts and vibrating screens to process high volumes of material across long distances and multiple workstations. Manual control and limited system visibility can lead to:
Unexpected downtime due to undetected faults
Overloaded screens and belt failures
Safety hazards during maintenance or cleaning
Inconsistent feed rates leading to production bottlenecks
Telemation solves these issues with advanced control platforms, integrated HMI displays, industrial PLCs, and remote telemetry systems, purpose-built to withstand harsh mining conditions.
Integrated Control for Screening Plants
Screening systems must operate continuously and efficiently to prevent delays in downstream crushing and processing. We implement automated control systems to:
These insights are transmitted via CAN bus or wireless telemetry, allowing centralised control rooms to visualise system health across multiple screening stations.
Conveyor Belt System Automation
Whether you’re operating incline belts, overland conveyors, or stacking systems, our automation framework is designed to improve both material handling efficiency and equipment reliability. We specialise in:
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Remote conveyor start/stop sequencing
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Speed modulation and energy management via VSD integration
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Load balancing between conveyors to prevent surging
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Interlock logic to prevent collisions and misalignment
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Motor and gearbox condition monitoring using onboard diagnostics
Our conveyor automation packages also include predictive maintenance algorithms, helping you schedule service before mechanical failure occurs.
Seamless Human-Machine Interface (HMI)
Each screening and conveyor system is paired with rugged in-cab or remote HMI displays, such as the CCpilot VA or VI, featuring:
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Custom interface layouts per site or operator requirements
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Live readouts for temperature, vibration, RPM, belt tension, and flow rate
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Fault logging, alarm history, and service timers
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Remote connectivity options via Smart Connect or Enterprise Connect
Operators and supervisors have the tools they need for informed decision-making without having to be physically near the system, reducing exposure to hazards.
Built to Withstand the Mining Environment
Mining environments demand robust, reliable systems. All Telemation components are:
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IP-rated and built for dust, moisture, and vibration
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Designed to operate in extreme temperatures and humidity
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Customisable for fixed, mobile, or modular screening and conveyor units
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Compatible with OEM systems or retrofit-ready for legacy equipment
Power Your Material Handling with Intelligent Automation
The future of screening and conveying in mining is automated, connected, and predictive. With Telemation’s proven control systems, your site gains measurable improvements in output, safety, and long-term asset performance.
Ready to Automate Your Screening and Conveyor Operations?
Contact our mining automation team today to schedule a consultation or request a site-specific system quote. Let’s transform your processing line into a smart, data-driven operation that runs smoother, safer, and more profitably.
