Transport Industry Automation

Smart Vacuum Truck Automation Solutions

Enhance Performance, Usability, Safety, and Control in Industrial and Transport Operations

Vacuum trucks are vital across a range of industrial and municipal service, from hazardous waste cleanup and sewer maintenance to hydro excavation and liquid transport. These vehicles must be efficient, safe, and adaptable to a wide array of applications and materials. At Telemation, we deliver advanced automation and control systems for vacuum trucks that improve performance, ease of use, reduce operator error, and ensure compliance with safety and environmental regulations.

Our systems are custom-engineered using rugged components and programmable logic controllers (PLCs) to automate key vacuum truck functions, enable real-time diagnostics, and provide operators with intuitive control via human-machine interfaces (HMIs) and industrial remote systems.

The Importance of Automation in Vacuum Truck Operations

Traditional vacuum truck operations rely heavily on manual processes, which can lead to inefficiencies, unsafe conditions, or equipment misuse. Without integrated automation, operators face:

  • Limited visibility into tank levels, pressure status, or pump operation

  • Greater risk of spillage or contamination

  • High training requirements and inconsistency in operation

  • Increased wear on mechanical systems due to improper usage

We provide vacuum truck control systems that centralise monitoring, reduce human error, and ensure optimal performance—even under challenging site conditions.

Key Features of Our Vacuum Truck Automation Systems

Real-Time Monitoring and Diagnostics

Using a suite of sensors and displays, we provide full visibility into the vacuum truck’s performance and system status. Operators can monitor:

  • Vacuum and pressure levels

  • Tank fill levels (liquid or solid)

  • Engine and PTO performance

  • Pump speed, torque, and temperature

  • Faults, alarms, and maintenance indicators

Data is displayed on in-vehicle displays such as the CCpilot VA or VI, and can be shared remotely via our Smart Connect platform for maintenance and compliance tracking.

Automated Pump and Suction Control

Our system integrates with the truck’s pump and vacuum mechanisms via EPEC control units and variable speed drives to enable:

  • Automated vacuum and pressure control

  • PTO engagement/disengagement based on load or task

  • Speed modulation of pump motors for efficient energy use

  • Interlocked safety protocols to avoid overpressure or overflow

This automation ensures optimal pump performance, protects components, and simplifies complex tasks.

Operator-Friendly Interface

Operators control the entire vacuum process via rugged touchscreen HMIs or industrial-grade remote transmitters. These interfaces feature:

  • Multi-language menus

  • Job-specific preset modes

  • Visual alerts and performance graphs

  • Manual override capabilities for fine control

Remote control options, such as the TEQ Waist T26 or Tiger T11, allow operators to manage functions safely from outside the truck in hazardous or hard-to-reach areas.

Industry Applications for Vacuum Truck Automation

We serve a range of sectors requiring vacuum truck automation, including:

  • Municipal waste and sewer cleaning

  • Hazardous material collection and industrial cleaning

  • Oil and gas site cleanup

  • Construction hydro excavation and slurry handling

  • Agricultural waste management

  • Chemical and liquid waste transport

Each application can be fully tailored with job-specific software logic and safety features.

Business Benefits of Vacuum Truck Automation

  • Increased operational efficiency through pump and suction automation

  • Minimised downtime with predictive diagnostics and alarms

  • Improved operator safety and training consistency

  • Compliance-ready data tracking for environmental regulations

  • Reduced wear and lower lifetime service costs on pumps and motors

  • Remote access to truck telemetry and job reports

Core Hardware Used in Telemation’s Vacuum Truck Systems

We deploy only robust, field-proven components designed for harsh environmental conditions, including:

Ready to Automate Your Vacuum Truck Operations?

Telemation’s advanced control systems for vacuum trucks deliver the safety, efficiency, and visibility your fleet needs—on every job, every time. Talk to our automation experts today.

Contact us now to design a tailored vacuum truck control solution that fits your operational and regulatory requirements.